Tires have to be one of the most versatile materials ever invented by human civilization. It can be molded into bottles, bags, and computer shells, to boards, cars, and dishes. It has nearly unlimited uses, but it has now become a nemesis due to it’s longevity and overuse. There are literally piles of tire bottles squeezed into bales in nearly every city and county on earth. There is tire at the bottom of the ocean, and in the stomachs of nearly every bird and fish on earth as well. We are overrun with tire, everywhere we look. There is a solution, however, that can turn almost any waste tire into fuel oil, carbon black, and combustible gases, it’s called a small scale pyrolysis plant.
How A Small Batch Pyrolysis Machine Can Be Used
These machines come in all sizes, from continuous feed to small batch and each has its use. A small batch machine could be placed at a recycling center in a medium sized city and take care of all of the tire that comes in for recycling in several small batches per day. In an island nation, like Indonesia, that’s important since moving waste products from one island to another is expensive and requires ships. There are waste tyre pyrolysis plant price for different models. Consult the manufacturer.
Since pyrolysis doesn’t burn the tire but instead bakes it at a high, 435 C, temperature in the absence of oxygen, it doesn’t create any toxic fumes. In fact, the machines are routinely tested and found to be quite environmentally friendly. Once heated, the tires break down into basic components like oils and gases, then leaves a pile of carbon black as well. The oils are vaporized and need to be condensed, usually into three grades of heavy, medium, and light oil.
The gases that are emitted are captured as well, and most small pyrolysis machines are able to use these combustible gases in order to run their operations. This makes having a pyrolysis machine very economical to operate only needing some electricity and tire waste to keep running. Carbon black looks like powdered graphite and is used in many industrial manufacturing processes such as making tyres, rubber hoses, and ABS tires.
The Advantage Of Having The Small Pyrolysis Machines On-site
In many cases it’s more advantageous to have the small batch plants spread out in different parts of a municipality. That way the tires don’t have to be baled up and transported to one central location. They can be shredded and added to the pyrolysis machine in batches as needed. Then only the refined products need to be transported, a much smaller task than moving around large amounts of baled tires. Plus, the fuel oil can also be sold locally since it can be used in many industrial plants or refined further into diesel fuel for cars and trucks.
With tire waste circling the globe in giant islands at sea, it’s past time to take action on a local level. Every person has a responsibility to do as much recycling as possible, and every city should take the lead with these modern advances to treat the waste so that it doesn’t end up in the landfills, rivers, or oceans.